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How We Ensure Quality in Every Tablet

A Look at Our Manufacturing Process

At the heart of every trusted pharmaceutical product lies a promise: the assurance of quality, safety, and efficacy. At our company, this promise is non-negotiable. Whether it's a simple over-the-counter tablet or a complex prescription medication, we apply rigorous standards and processes to ensure that every tablet we produce meets the highest benchmarks of quality.

In this blog, we’re taking you behind the scenes to share exactly how we uphold that commitment—every day, in every batch, in every tablet.

1. Sourcing the Purest Raw Materials

Quality starts long before the tablet reaches a blister pack. It begins with raw materials. Our active pharmaceutical ingredients (APIs) and excipients are sourced only from certified, trusted suppliers who meet our strict quality criteria. Each shipment undergoes extensive verification, including:

  • Certificate of Analysis (CoA) validation
  • Identity and purity tests in our quality control laboratories
  • Microbial contamination checks where applicable
  • Regulatory compliance audits of the supplier facilities
Raw Material Quality

We maintain strategic partnerships with vendors who align with our values and quality expectations. No material enters production unless it meets or exceeds our standards.

2. Precision in Formulation Development

Before a product goes into mass production, our R&D and formulation scientists meticulously develop the tablet’s recipe. The goal is to ensure that each ingredient interacts optimally, guaranteeing stability, bioavailability, and patient acceptability. This involves:

  • Compatibility studies between APIs and excipients
  • Granulation and compression trials
  • Tablet disintegration and dissolution testing
  • Pilot batch manufacturing and analysis

The formulation phase also includes stress testing and accelerated stability studies, ensuring the product remains effective and safe throughout its shelf life.

3. GMP-Compliant Manufacturing Facilities

We operate under Good Manufacturing Practice (GMP) guidelines enforced by global regulatory authorities like the FDA, EMA, and WHO. These standards govern everything from hygiene and environmental controls to equipment calibration and staff training.

Key features of our GMP facilities include:

  • Cleanrooms with HEPA-filtered air systems
  • Segregated zones to avoid cross-contamination
  • Automated systems for material handling and tracking
  • Electronic Batch Manufacturing Records (eBMRs) for transparency and traceability

Our facilities are regularly audited—both internally and by third parties—to verify full compliance with national and international standards.

4. Advanced Tablet Manufacturing Technology

Once formulation is finalized and approved, we scale up to full production using cutting-edge equipment. Our tablet manufacturing process typically follows these steps:

Weighing and Dispensing

Each ingredient is weighed with precision using calibrated scales under the supervision of trained personnel. We use barcode verification systems to ensure exact quantities and material identity.

Blending

The ingredients are blended in stainless steel mixers under controlled conditions to ensure homogeneity. Uniform mixing is vital for dose consistency in every tablet.

Granulation

Depending on the formulation, the blend may undergo dry or wet granulation to improve flow and compressibility. This step is crucial for ensuring the tablet’s mechanical strength and dissolution profile.

Compression

Granulated material is fed into high-speed rotary tablet presses that form tablets under specific pressure and tooling configurations. Parameters like hardness, weight, and thickness are monitored in real-time.

Coating

Many tablets receive a protective or functional coating—for easier swallowing, taste masking, or controlled release. Our film-coating systems apply uniform layers using automated spray technology.

5. In-Process Quality Control (IPQC)

Quality is not only checked at the end—it’s continuously monitored throughout production. Our In-Process Quality Control team evaluates samples at various stages to catch deviations before they escalate.

Tests include:

  • Tablet weight, thickness, and hardness
  • Disintegration time
  • Appearance and color uniformity
  • Friability (resistance to breakage)
  • Content uniformity

Any batch not meeting specifications is immediately quarantined and investigated.

6. Final Quality Control Testing

After production, each batch goes through a stringent battery of final quality tests before release. This includes:

  • Assay of active ingredient(s)
  • Dissolution profiling
  • Moisture content analysis
  • Microbial limit testing
  • Stability sampling (for ongoing studies)

Our laboratories are equipped with state-of-the-art instruments including HPLC, UV spectrophotometers, and dissolution testers. All results are double-verified, documented, and archived for regulatory review.

7. Packaging Integrity and Serialization

Packaging is more than just branding—it's the final layer of protection. Our packaging lines are designed to prevent contamination, tampering, or mix-ups.

Features include:

  • Blister packs and bottles sealed in sterile environments
  • Tamper-evident closures
  • Serialization and track-and-trace barcodes for regulatory compliance (DSCSA, FMD)

Every product package can be traced back to its manufacturing batch, offering complete visibility in case of recalls or audits.

8. Stability Testing and Shelf-Life Assurance

Even after release, we continue to monitor product quality over time. Stability samples are stored under various climatic conditions as per ICH guidelines and tested at set intervals.

This ensures:

  • Product maintains potency until expiration
  • No unexpected degradation or discoloration
  • Packaging remains effective

The results of these studies guide labeling decisions and product shelf-life.

9. Continuous Improvement & Employee Training

Quality is a journey, not a destination. That’s why we foster a culture of Continuous Improvement (CI) through:

  • Root cause analysis and CAPA (Corrective and Preventive Actions)
  • Regular SOP revisions and audits
  • Ongoing training programs for production and quality staff
  • Adoption of digital tools and automation for improved accuracy

Every employee, from technician to plant manager, is accountable for quality. It’s not just a department—it’s our company-wide philosophy.

10. Regulatory Compliance and Transparency

Our quality practices are aligned with the regulatory expectations of all the markets we serve. We maintain:

  • Comprehensive documentation
  • Audit readiness
  • Open-door policies with regulators and clients
  • ISO certifications and pharmacopoeial compliance (USP, BP, EP, IP)

We believe transparency builds trust—and trust is the foundation of our long-standing relationships with healthcare providers, regulators, and patients.

Final Thoughts

The journey of a tablet—from powder to patient—is intricate and disciplined. But every checkpoint, every test, every control we implement serves one purpose: to deliver safe, effective, and high-quality medicine you can count on.

We don’t cut corners. We don’t compromise. Because we know that behind every tablet is a person who depends on it. And that’s a responsibility we honor with pride.

If you have any questions about our manufacturing practices, or would like a guided facility tour, feel free to contact us. Quality isn’t just our process—it’s our promise.